How To Replace Egr Valve On 1999 Toyota Tacoma

Exhaust gas recirculation (EGR) valve replacement is usually simple. Depending on your specific system, you can complete it in your garage in an hour or two with a few simple tools and a quality solvent like carburetor cleaner.

Consult the vehicle repair handbook for the specific make and model of your automobile if you need assistance. An affordable aftermarket repair manual, like this Haynes manual, is available through Amazon or from a nearby auto parts store. These manuals include step-by-step instructions and illustrations for numerous home maintenance and repair tasks.

Make sure you have the appropriate EGR valve replacement for your specific automobile make and model before you install the new component. Bring the old valve you want to replace with you to the auto parts store so you can compare it to the new one. When ordering from a website, compare your old valve to any images that may be displayed there.

You’ll need details on the make, model, and size of your specific car in order to get the proper item. For the right valve calibration for your specific model, the vehicle identifying number (VIN) can be helpful. Your vehicle identification number (VIN) can be found on your registration card or on a small plate on the driver-side dashboard, which is best viewed through the windshield from outside the car.

New EGR valves occasionally include the matching gaskets. If yours is missing one, purchase the required gasket(s) or gasket paper so you may create your own.

Where is the Toyota Tacoma’s EGR valve located?

The EGR (Exhaust Gas Recirculation) valve aids in reducing the exhaust emissions from automobiles (gases from the tailpipe). By placing a portion of the gasses leaving the engine back into the intake manifold, where the engine may burn it again, it recirculates the gasses and lowers the emissions.

The engine compartment houses the EGR valve (underneath the hood). To meet emissions rules, the majority of engines need to circulate their exhaust gas. The car won’t pass emissions tests if the EGR valve has failed.

How much time does it take to replace an EGR valve?

The EGR valve repair is often finished within an hour. Sometimes 30 minutes is enough for some older models. It may take two to three hours to replace tighter manufactured models. Whether the valve is easily accessible or whether it is in a hard-to-reach installation position, where it may be necessary to disassemble the valve beforehand after additional parts, will determine how much time and effort are needed. A little bit more than an hour can be added if the EGR valve needs to be cleaned.

How can you tell whether your EGR valve requires cleaning or replacement?

What signs indicate an unhealthy EGR valve?

  • Your engine idles poorly.
  • Your automobile performs poorly.
  • Your use of fuel has grown.
  • When idle, your car frequently stalls.
  • Fuel has a smell.
  • The engine management light is illuminated.
  • More emissions are produced by your car.
  • The engine is making knocking noises, which you can hear.

Will cleaning the EGR valve help?

Your car’s engine performance concerns caused by any blockage or system passageways issues with the EGR valve will be resolved by cleaning the valve. Furthermore, it will save significant engine damage and high repair costs.

A tiny amount of exhaust gases are drawn into the combustion chambers during operation by the EGR system, which pulls the gases through the EGR valve, the intake manifold, and back into the exhaust manifold. These gases combine with the air-fuel mixture inside the cylinders to lower the combustion process’ high temperatures. The lowering temperature prevents the development of harmful nitrogen oxides (NOx). The EGR valve is locked open or closed and system channels get blocked over time as a result of the channeled gases, which increases NOx emissions by preventing exhaust gases from reaching the combustion chambers.

Some of these negative EGR valve symptoms might be familiar to you:

  • A constant stream of exhaust gases enters the cylinders if the valve is stuck open, interfering with the combustion process. As it warms up or when you drive slowly, such as in parking lots, the engine surges, stalls, and idles erratically.
  • When EGR system issues arise, the vehicle’s computer will illuminate the Check Engine or MIL (malfunction warning light) on newer automobile models with electronic valves.
  • You’ll hear a tapping sound emanating from the engine if the valve sticks closed or cylinder passageways clog up, which causes a knocking condition (fuel ignites prior to combustion). In extreme situations, this might lead to explosive detonations that will seriously harm your engine.

Because of this, automakers advise cleaning the EGR valve and channels after 50,000 miles or less. However, you are not required to have your car serviced. Utilizing a few straightforward tools and a good EGR valve cleaner, clean the EGR valve and channels at home over the course of the weekend.

By the time your repair is finished, you’ll have improved engine performance and prevented irreparable damage to both your engine and your wallet.

What location does the EGR valve have?

The EGR valve’s function is to circulate engine exhaust gas back into the engine cylinders. The EGR valve is connected to the engine’s intake manifold in order to complete this operation. This area located on top of the engine close to the carburetor, typically towards the firewall’s back.

What harm may an unreliable EGR valve do?

Your car’s engine will most likely start using up a lot more fuel than usual if the EGR valve is damaged. For instance, your car typically gets 25 miles per gallon, or 10 liters per 90 kilometers, of fuel. A defective EGR valve will result in a higher mile per gallon, which will require you to budget more money for fuel.

The EGR valve is also intended to improve your car’s fuel economy. As a result, if the valve is damaged, that function will no longer be available, forcing you to use more fuel. The EGR valve maintains the usual temperature of the combustion chamber while returning exhaust gas to the engine of your car.

Therefore, if this valve ceases working, the combustion chamber may get very hotter than usual, resulting in the discharge of nitrogen gases into the atmosphere.

Why do EGR valves malfunction?

  • Since this would have been indicated on the job cards and the oil would have also been cleaned off and the sump plug/sump pan replaced in order to be able to complete the service, the oil could not have been leaking prior to the service being performed.
  • Any diesel vehicle’s EGR valve may eventually need to be repaired or replaced. This is neither a sign of a mechanical malfunction nor a sign that the car is not of adequate quality.
  • The failures are typically brought on by an accumulation of deposits in the EGR valve over time, which makes them stick. This accumulation is normal for the vehicle’s operation and should be treated as a serviceable component in need of repair or replacement.
  • The vehicle’s failure of the EGR valve is not unusual because most contemporary diesel engines might have this problem.
  • A specific lifetime cannot be assigned to any vehicle component by the manufacturer of the part or the vehicle. Due to the wide range of external forces and usage that a vehicle is subjected to, all mechanical parts have the potential to break down, stick, or block. They are also impacted by driving habits and how the car is used.
  • If the sump plug had been damaged at the time of sale, leading to it being only ‘finger tight’, the customer would have experienced severe oil loss from the vehicle, leading to identifiable oil wherever the car was parked, or engine failure as a result of lack of oil.
  • According to the job cards, we did complete the service, replacing the oil and filter as well as the sump plug and a replacement sump plug washer.
  • It is impossible to determine what caused the sump plug to fail and what might have caused it.

What does it cost to replace an EGR valve?

Depending on the year, make, and model of your car as well as the kind of system it has, the average cost to replace your EGR valve ranges from $250 to $350.

The price of the parts will be between $190 and $270, and the price of the labor will be between $60 and $80. Of course, the fees and taxes that will also be included in the final cost are not taken into account in these cost estimates.

When you have the replacement performed, the service should also include a smooth operation test for the EGR valve, an examination of the vacuum hoses linked to the EGR valve, clearing of all error codes, cleaning of carbon buildup from the EGR pintle, and an EGR transducer test.

What does a faulty EGR valve’s code mean?

P0401 stands for “Exhaust Gas Recirculation (EGR) Flow Insufficient Detected” in diagnostic problem code (DTC) format. This error code indicates that the system’s exhaust gas recirculation (EGR) flow is insufficient, according to the computer.

Whenever EGR gets blocked, what happens?

When carbon deposits on an EGR valve cause it to stick, that is the most typical issue (see the photo below). The worst-case scenario is a completely blocked EGR valve and channels. A stuck open EGR valve will cause a harsh, unsteady idle and stalling. When stopping after leaving the highway, a car frequently stalls.

The combustion temperature rises if the EGR system is blocked or the valve is jammed closed. Detonation and surging on light acceleration could result from this. One of the causes of a black smoke coming from a diesel engine is a bad EGR valve. In either scenario, the Check Engine light can also illuminate.

Will WD 40 clean the EGR?

We advise using the WD-40 specialty cleaner if you simply want something to clean your EGR valves that will work effectively and efficiently.

You can effectively clean your EGR valves using WD-40 products because they are widely available, reliable, and accessible.

Use a rag to wipe the substance off, and if the carbon buildup still appears to be a problem, consider soaking the valves in WD-40 for a time before wiping them off once more.

Does fuel contain an additive to clean the EGR valve?

Premium diesel fuel additives aid in lowering turbocharger, EGR valve, and EGR cooler fouling. Typical #2 diesels have a tendency to leave deposits and burn inefficiently.

Where should EGR cleaner be sprayed?

DO NOT SPRAY DIRECTLY INTO THE INTERCOOLER. Instead, spray the substance for 2 seconds into the air intake manifold. Wait until the engine runs steadily and the idle rpm is restored before applying another spray.

Is cleaning the EGR valve worthwhile?

Why should the EGR valve be cleaned? Your car will release less nitrous oxide if your EGR valve is kept clean. Additionally, maintaining your car’s EGR valve can help the engine run more efficiently and last longer. Your car and the environment both suffer from a dirty EGR valve.