Why Are Kia Engines Failing

A fuse can be changed by a dealer. The control modules will also be examined by Hyundai dealers, who will replace them if necessary. Kia will ship them on March 31, and Hyundai will send them starting on April 5.

Owners can check if their car is being recalled by going to www.nhtsa.gov and entering their 17-digit vehicle identification number, according to the National Highway Traffic Safety Administration.

According to Hyundai, the company “acts rapidly and efficiently to recall the vehicle and remedy the fault at no cost to impacted customers” when it discovers a safety flaw.

Drivers may notice or smell warning indications, according to Kia. They might see smoke coming from the engine compartment, smell something burning or melting, and the antilock brake warning light might turn on.

The U.S. National Highway Traffic Safety Administration intensified a number of investigations into the engine compartment fires that have plagued the Korean automakers, leading to Tuesday’s recalls.

In December, the organization combined two 2017 investigations into a brand-new engineering examination that covered more than 3 million automobiles from the model years 2011 through 2016. At that time, the NHTSA had gotten 161 reports of engine fires, some of which had happened in recalled cars.

The first engine failure and fire-related recall from the companies dates back to September 2015. According to NHTSA records, they have since issued at least eight further recalls for a variety of engine issues.

The organization stated that it is assessing whether earlier recalls covered enough vehicles. The effectiveness of earlier recalls will also be evaluated, as well as the long-term viability of linked programs and non-safety field operations being carried out by Hyundai and Kia.

The automakers claimed to have carried out a number of recalls to address engine problems at the time, including recalls, new engine monitoring technology, and offering extended warranties.

The recalls announced on Tuesday are different from the engine failure issue that led to the majority of the prior Hyundai-Kia fire recalls, according to Michael Brooks, chief counsel for the nonprofit Center for Auto Safety. “Although NHTSA has the power to force a recall and maybe a buyback of all impacted vehicles, the distinct fire flaws that have plagued millions of Hyundai cars across multiple model years makes this a very difficult process,” he said.

Because Kia and Hyundai took too long to recall more than 1 million vehicles with potentially dangerous engines, the NHTSA announced in November 2020 that they would be forced to pay $137 million in fines and make other safety measures. The penalties ended an earlier investigation on the companies’ actions involving multiple model recalls going back to the 2011 model year.

For safety performance measures, Kia was required to pay $27 million and put $16 million into them. As long as Kia complies with safety requirements, a further $27 million payment will be postponed, according to NHTSA.

Despite denying the U.S. accusations, Kia claimed it wished to avoid a drawn-out legal battle.

Since 2015, Hyundai and Kia have issued more than 30 U.S. recalls for fire and engine-related issues, according to data gathered by the Center for Auto Safety. More than 20 models, totaling more than 8.4 million cars, from the model years 2006 through 2021 are included in the recalls.

A large number of recalls included production flaws that prevented oil from passing past the engine block. Many of them need pricey engine replacements.

Additionally, 3.7 million vehicles from Hyundai and Kia were the target of a U.S. “product enhancement program” to install software warning drivers of potential engine issues.

  • power loss or stalling
  • A knocking noise
  • Seizing
  • Overheating
  • Leaks
  • Non-collision flames
  • Unpredictable engine failure [1]

Which Kia Motors are subject to recall?

Despite the fact that there have been four recalls for other model Kia Souls and more than eight million Kias and Hyundais in total have been recalled in recent years due to a fire risk, according to Kia and the National Highway Traffic Safety Administration or NHTSA, the 2019 Kia Soul model the Carlton family was driving has no abnormal fire danger and no open recalls.

“And ultimately, according to Michael Brooks of the Center for Auto Safety, it comes down to the reality that these engines are bad across a significant number of Hyundai and Kia models.

For four years, Channel 2 Investigates has been exploring the risks of fire in Kias and Hyundais.

The Carltons were persuaded to come out following one of those investigations and an interview with Ginger Evans, a resident of Blue Ridge, Georgia, after her 2021 Soul caught fire.

“And I consider the idea that someone’s loved one would have to pass away because, Kia, are they really taking this seriously? said Ginger Evans.

“We are the family that was tragically affected by one of these car fires and lost a loved one. Then I would beg. If I could, please. Repair these cars, said Robert Carlton.

Gray brought the Carlton’s concerns to U.S. Senator Ed Markey in the nation’s capital.

“Markey argued that we cannot have a federal agency that acts as a lapdog rather than a watchdog.

Markey authored a bill that was passed into law last year and calls for automakers to transmit faulty data more quickly.

“We need better information and greater administration from NHTSA, said Markey, because these family members were in a car that caught fire and had many similarities to prior incidents this manufacturer had to deal with.

The Center for Auto Safety was the first to contact NHTSA regarding the risks associated with Kia fire safety. When Jordan picked up his rental automobile, its interim executive director Michael Brooks claims he had no way of knowing there would be a risk.

“There is literally no way for that person to know when they enter the rental facility that they will be receiving a car that may be hazardous, according to Brooks.

What drawbacks exist with Kia vehicles?

The Most Frequent Kia Issues

  • Defective TRW Crash Sensor. There is growing worry that the airbag control units (ACU) in some Kia vehicles may be compromised by some form of electrical overstress.
  • Engine seizing and stalling in a Kia Theta II.
  • Rodents chew on the soy wire in Kias.

Is Kia or Toyota better?

  • The Kia Optima is more affordable than the Toyota competitor while also offering a superior basic warranty and roadside support program.
  • When it comes to efficiency, the Kia Optima outperforms the Toyota Camry thanks to its availability as a hybrid and a plug-in hybrid.
  • Inside, the Kia Optima provides more room for the five passengers as well as more trunk capacity than the Toyota Camry.
  • Thanks to the UVO Infotainment System, the Kia Optima surpasses the Toyota Camry in terms of technology.
  • Both the Kia Optima and Toyota Camry receive five-star overall crash test safety ratings in terms of safety.

Which model year Kias suffer engine issues?

Nearly 485,000 Hyundai and Kia owners in the United States are being advised to park their vehicles outside because they still risk catching fire even when the engines are off.

The two Korean automakers’ recalls are the latest in a lengthy line of fire and engine failure issues that have plagued the businesses for the last six years.

This time, contamination in the antilock brake control module is the issue, which may result in an electrical short. This raises the possibility of a fire occurring while the cars are being driven or parked.

Affected models include some Kia Sportage SUVs from 2014 to 2016 as well as the K900 sedan from 2016 to 2018. Certain Santa Fe SUVs from 2016 to 2018, Santa Fe Sports from 2017 to 2018, the 2019 Santa Fe XL, and Tucson SUVs from 2014 and 2015 are among the Hyundai models that have been recalled.

According to documents published on Tuesday by American safety officials, owners should park the cars outside and away from buildings while repairs are being completed.

Are Kia engines trustworthy?

Yes, Kia reliability is above average, to put it succinctly. Even though Kia had a bad reputation when it initially entered the US market about 20 years ago, a lot has changed since then. Currently, the brand is rated 4.0 out of 5.0 on RepairPal, placing third out of 32 brands of automobiles.

RepairPal uses driver-reported information on brand average yearly repair costs, the frequency of unexpected repairs, and the seriousness of needed repairs to calculate dependability scores. Kias and other vehicles with high RepairPal reliability ratings are less likely to experience frequent mechanical problems.

Kia offers one of the greatest new car warranties in the business as a guarantee for the dependability of its vehicles. Kia significantly outperforms the industry standard of three years for bumper-to-bumper coverage and five years for the powertrain. The Kia guarantee comprises a ten-year powertrain warranty as well as a five-year bumper-to-bumper warranty.

Your Kia should last for at least ten years if you follow up with routine maintenance. If not, the majority of significant problems are probably covered by warranty.

Kia Factory Warranty

One of the best manufacturer warranties in the industry is offered by Kia. A new Kia vehicle includes:

  • 60,000-mile bumper-to-bumper warranty for five years.
  • Powertrain warranty of 10 years and 100,000 miles
  • Warranty against perforation for 5 years and 100,000 miles
  • Roadside assistance coverage for 5 years and 60,000 miles

Kia J.D. Power Awards

Kia has received numerous J.D. Power honors for a variety of automobiles. The Kia Soul, Forte, Sorento, and Sedona, for instance, each received the Highest Quality award that year. A J.D. Power Dependability award was additionally given to the 2016 Kia Soul in 2019. This prize takes into account issues with used cars that are three years old.

Are Kia vehicles currently reliable?

Significant advancements achieved by Kia in recent years have helped to restore its reputation. Today, a Kia model is recognized as a trustworthy and useful family vehicle.

Despite not being known for luxury, the brand has advanced significantly in terms of dependability. One of a Kia’s strongest qualities is its lengthy warranty time; the majority of Kia models come with a ten-year powertrain warranty and a five-year bumper-to-bumper warranty.

Kia outperforms the industry standard in this area, which is a three-year and five-year warranty. With extremely few mechanical faults reported by owners in the first three years of ownership, Kia gets a RepairPal score of 4.0 out of 5.0.

According to reports, a well-maintained car might last up to ten years with minimal maintenance.

Which Kia vehicles are subject to a 2021 recall?

Certain 2020-2021 Soul and 2021 Seltos vehicles with 2.0L Nu MPI engines are being recalled by Kia Motors America (Kia). Engine damage could come from improper heat treatment of the piston oil rings. Tip: Not all vehicles from the same year, make, and model are subject to recalls.

Who manufactures Kia motors?

Hyundai and Kia produce their own engines, and a recent manufacturing fault may result in the premature death of more than 1 million of those engines.

For the same problem, Hyundai and Kia made separate recall announcements. About 572,000 examples of the 2013-2014 Santa Fe and 2013-2014 Sonata are included in Hyundai’s recall. About 618,160 units of the 2011-2014 Optima, 2012-2014 Sorento, and 2011-2013 Sportage are included in Kia’s recall.

One of two enginesa 2.4-liter, direct-injected, naturally aspirated I4 or a 2.0-liter, turbocharged I4powers each of the involved vehicles. The motors’ various production dates range from 2010 to 2014.

The problem is due to manufacturing mistakes. It appears that metal debris in the crankshaft oil passageways wasn’t properly wiped out, and a second mistake led to surface roughness in the crankpins (crank journals). The connecting rod bearings, which enable the connecting rods to move freely, may receive less oil as a result of these two issues.

The engine may begin to knock as the bearing ages from contacting a rough surface without lubrication. The engine may seize up and be doomed to the scrap heap if the driver doesn’t understand what’s wrong and the bearings fail. If the engine seizes while the car is moving, it also poses a safety risk.

In May, notice will be given to dealers and owners, the latter by first-class mail. Owners must visit the dealership so that mechanics can examine and perhaps replace the engine. Owners who have previously paid for repairs must follow certain procedures in order to receive reimbursement from Hyundai or Kia.

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What models of Kia engines are on fire?

According to Brooks, “the recall did not address the fundamental faults with the engine design that gave rise to these difficulties in the first place.”

Brooks informed the I-Team that a consumer alert is unavoidable in light of the most recent allegations from the I-Team as well as the continued complaints of flames and engine failures that the Center for Auto Safety is receiving.

We’ll start notifying consumers, he said, and work to spread the news to others looking at used autos.

The 4 million Kia and Hyundai vehicles produced between 2011 and 2019 that could be included in the consumer advisory all feature the Theta 2 engines that have been involved in multiple recalls.

  • Hyundai Sonata 20112019
  • Hyundai Santa Fe Sport, 20132019
  • Hyundai Tucson, Models 20142015, 20182019
  • Kia Optima, 20112019
  • Kia Sorento, 20122019
  • Kia Sportage 20112019

According to Brooks, the only way to avoid these complaints from coming in “is to warn people to prevent them from owning one of these vehicles in the first place,” as stated by ABC Action News.

Regarding the announcement from the Center for Auto Safety, we contacted both automakers.

Hyundai’s reaction was

In order to solve engine problems, Hyundai has taken a variety of proactive measures, such as carrying out a number of recalls, introducing a new engine monitoring and diagnostic technology, offering extended warranties, and improving our customer service response. Hyundai promotes a culture of openness and responsibility because customer safety comes first in all we do.

Kia answered:

The safety of our cars is our first concern at Kia America. We promote an environment of openness and accountability, and we take great pride in the reliability of our products and our excellent safety record. As part of ongoing monitoring efforts, we regularly assess our vehicles, and we submit quarterly reports to NHTSA detailing any consumer complaints, notices, or claims for any safety issues. Every Kia car marketed in the US complies with or surpasses all requirements for vehicle safety set out by the federal government.

The National Highway Transportation Safety Administration declared in December that it would look further into the extent of the recalls and the efficacy of its remedies. NHTSA reported 158 injuries and over 5,000 fires as of December. Two deaths involving on-fire Kia Souls were covered by the I-Team.

Multiple flaws are linked to the fires in recent recalls. They include fuel line leaks that can cause vehicles to catch fire while moving, electrical issues with the anti-lock brake system, and defective recall repairs.

Thousands of Kia Optimas from 2011 to 2014 were recalled in 2018 as a result of the I-exposure Team’s of subpar recall repairs. The 2011 Optima owned by Mathias was exempt from the recall, though.

We requested Meier Fire Investigations’ Richard Meier, a fire investigator, to look over Mathias’ car. He came to the conclusion that there was a fuel pipe gas leak.

The fuel line connector coming off and spilling gasoline is the most likely reason, according to what Meier has seen so far.

According to Mathias, “You must correct those. That only increases the risk to more people.”

Several Kia fire victims, like Yolanda Lawson, informed us that their brakes failed after their cars caught fire. Both the conventional and emergency brakes, according to Yolanda, failed. To get the automobile to stop, she forced it into the median.

Fourteen months after his leased 2019 Kia Soul caught fire, Jordan Carlton passed away in 2020. Becky, his mother, who was in the car with him, got away. Jordan’s father, Robert Carlton, claimed that the brakes failed and kept his son from exiting the car in time to save himself.

The I-Team discovered that Yolanda’s 2017 Sportage was recalled by Kia in March 2021 due to a potential electrical fire hazard. Yolanda said that she was never notified of a recall.

Kia was requested by The I-Team to inspect Maureen Huckler’s 2015 Soul. According to a report that Kia gave to Maureen, the engine’s catastrophic failure, which left a hole in the engine block and caused engine oil to spill over the exhaust system, was what started the fire.

However, records indicate that the car was recalled in 2020 for an engine inspection to check for flaws that can cause a fire. In March 2021, the examination was carried out by a Kia dealer. After six months, the Soul caught fire.

2020 saw a $760 million settlement between Kia and Hyundai in a class-action lawsuit involving engine fires. As a result, Mathias and Yolanda might be eligible to receive funding to make up for their losses. Regarding the Kia Souls, litigation is still going on.